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Elements and Performance Criteria

1. Prepare to place and connect electrical coils
   • Work health and safety (WHS)/occupational health and safety (OHS) requirements and workplace procedures for a given work area are identified and applied
2. Existing WHS/OHS risk control measures for work preparation are followed
3. Work instructions are identified, obtained and applied
4. Advice is sought from the work supervisor to ensure the work is coordinated effectively with others
5. Materials required for the work are obtained in accordance with workplace routines and procedures
6. Tools, equipment and testing devices needed to carry out work are obtained and checked for correct operation and safety
7. Place and connect electrical coil
   • Existing WHS/OHS risk control work measures are followed
8. Machines/equipment are checked and isolated in accordance with WHS/OHS requirements and workplace procedures
9. Coils and insulation are selected in accordance with work instructions and workplace procedures
10. Insulation is cut and applied in accordance with work instructions and workplace procedures
11. Coils are placed in accordance with work instructions and workplace procedures
12. Coil ends are prepared and connections made in accordance with work instructions and workplace procedures
13. Unplanned situations are responded to in accordance with workplace procedures in a manner that minimises risk to personnel and equipment
14. Routine quality checks are conducted to ensure electrical coils are correctly placed and connected in accordance with work instructions
15. Electrical coil work is completed within timeframe, environment and workplace conditions
16. Complete workplace report
    • WHS/OHS work completion risk control measures are followed
17. Workplace report, forms/data sheets are completed accurately in accordance with workplace procedures

Range Statement

Range is restricted to essential operating conditions and any other variables essential to the work environment. Non-essential conditions may be found in the UEE Electrotechnology Training Package Companion Volume Implementation Guide.
placing and connecting coils must be completed in an environment designed specifically for the purpose and include at least two of the following:	armatures stators transformers solenoid equipped devices

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Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions on at least two separate occasions and include:

applying relevant work health and safety (WHS)/occupational health and safety (OHS) requirements and workplace procedures and practices, including using risk control measures applying sustainable energy principles and practices placing and connecting electrical coils, including: adhering to electrical coil quality workplace procedures completing workplace report/forms accurately connecting coils correctly cutting insulation and placing insulation and coils without damage dealing with unplanned events in accordance with workplace procedures in a manner that minimises risk to personnel and equipment following winding job specifications and instructions preparing to place and connect coils selecting correct coils and insulation using tools safely in accordance with workplace procedures.

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Knowledge Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions and include knowledge of:

winding wires, including: dangers relating to handling measuring wires using a gauge and micrometer methods of application, including brush, spray, dip and trickle types of varnish, including air drying, baking and epoxy types of winding wires winding wire varnishes, temperature ratings and removal methods applications of winding wires, including: armature windings induction coils solenoid stator windings transformer windings methods of winding wire connection, including: conductor preparation fusing, including advantages, join preparation and fusing process hard soldering - silver soldering, including advantages, types of silver soldering, wire and flux, operation and safe working procedures with the oxy acetylene welding torch, join preparation, silver soldering process and inspection soft soldering, including types of solder, soldering irons and tips, fluxes (purpose, types and dangers), soldering process and inspection insulation methods techniques in insulating coils for electrical static and rotating machines, including: methods of insulating coils precautions types of insulation used coil types, including: distributed D or mush shape coil group (three phase) distributed concentric coil group (single phase/three phase) distributed diamond shape coil group wound as individual coils (three phase) distributed round end (three phase) universal motor field coils (single phase) techniques in placing coils for electrical static and rotating machines, including: coil finishing connection for correct polarity electrical testing insertion into slots manufacture for universal field coils record data taping (where applicable) electrical inspecting and testing regulations, industry standards and workplace procedures relevant job safety assessments or risk mitigation processes relevant manufacturer specifications relevant WHS/OHS legislated requirements relevant workplace documentation relevant workplace policies and procedures sustainable energy principles and practices.

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